BG Motor Shaded Pole Motor Winding Process

BG Motor Shaded Pole Motor Winding Process

Shaded pole motors, a type of single-phase induction motor, are known for their simplicity, reliability, and low cost. BG Motor specializes in the production of these motors, and their winding process is a critical step in ensuring the motor's performance and longevity. Here's a detailed look into the winding process of BG Motor's shaded pole motors:

1. Initial Setup

The process begins with workers placing the materials on the instrument. This initial step is crucial for organizing the components and preparing the work area for the winding process.

2. High-Speed Winding

Next, the winding machine operates at high speed to wind the coil. This high-speed operation is essential for achieving uniformity and precision in the winding process.

3. Placement in Box

After the winding, the coils are uniformly placed in a box and then neatly arranged in their final positions. This step ensures that the coils are correctly positioned and secured before further assembly.

4. Key Skills in Winding Process

During the winding process of shaded pole motors, several skills and considerations must be adhered to:

• Winding Direction: The direction of winding must be correct. It is determined according to the polarity of the magnet to ensure the coil is installed correctly.
• Winding Density: The density of the winding should be uniform. If the coil is too tight or too loose, it can affect the motor's performance.
• Uniform Number of Winding Layers: The number of layers of the coil must be arranged uniformly as per requirements. An uneven number of layers can lead to unbalanced motor torque.
• Insulation: Insulation is a critical aspect of the winding process. After winding, the coil needs to be insulated to ensure the safety and reliability of the motor.

5. Stator Assembly Line Production

In the production of shaded pole motors, BG Motor follows a three-step process for the assembly line:

• Step 1: Insert the insulating paper through the machine designator.
• Step 2: Place the insulator on the manually given piece.
• Step 3: After installing the winding tooling, put it into the machine, and the winding machine will wind the wire according to the specific number of turns.

This effective combination of workers and machines promotes the rapid progress and completion of production projects, ensuring both quantity and quality are maintained in large volumes.

6. Insulation and Safety

Before winding, the stator is installed with an insulating board and insulating paper, which play a crucial role in the safety of insulation and power cut-off. BG Motor's insulating panels are used with S class and high safety standards. The copper wire wound by the stator also has a high insulation grade, typically using 155° insulated wire. For high heat resistance requirements, customization is available upon consultation with their engineers.

In conclusion, the winding process at BG Motor is a meticulous and skilled operation that combines precision machinery with expert craftsmanship to produce high-quality shaded pole motors. This process ensures that each motor meets the required standards for performance, safety, and reliability.