BG Motor: Shaded Pole Motor Stator Assembly Line Production

BG Motor, a leading DC Motor Manufacturer & AC Motor Supplier, specializes in the production of shaded pole motors, which are known for their simplicity, reliability, and cost-effectiveness. The production of the stator assembly line for these motors is a carefully orchestrated process that combines the precision of automated machinery with the expertise of skilled workers. Here is a detailed look at the three-step production process for the stator assembly line of shaded pole motors at BG Motor:

Step 1: Inserting Insulating Paper

The first step in the production process involves the insertion of insulating paper through the machine designator. Insulating paper is a critical component in the construction of the stator, as it provides essential insulation between the conductive windings and the motor's core. This step is automated, ensuring that the insulating paper is precisely placed and maintains consistent quality standards throughout the production line.

Step 2: Placing the Insulator

Following the insertion of the insulating paper, the next step is to manually place an insulator on the pre-positioned piece. The insulator is a crucial element that helps to prevent electrical shorts and ensures the safe operation of the motor. Skilled workers at BG Motor handle this step with care, ensuring that each insulator is correctly positioned to meet the high standards of safety and performance that BG Motor is known for.

Step 3: Winding the Stator

After the installation of the winding tooling, the stator is placed into the machine, and the winding machine automatically winds the wire according to the specific number of turns required for the motor. This automated process ensures that each stator is wound with precision and consistency, which is vital for the motor's performance and longevity. The number of turns and the pattern of the winding are tailored to the specific requirements of the shaded pole motor being produced.

The Synergy of Workers and Machines

The effective combination of workers and machines at BG Motor promotes the rapid progress and completion of production projects. This synergy ensures that both the quantity and quality of the shaded pole motor stators are guaranteed in large volumes. The integration of human expertise with automated processes allows for a flexible production line that can adapt to various motor specifications and customer requirements.

Insulation Safety and High-Grade Materials

Before the winding process, the stator is equipped with an insulating board and insulating paper, which play a critical role in ensuring the safety of insulation and power cut-off. It is noteworthy that BG Motor uses S class insulating panels, which are known for their high safety standards. The copper wire used for winding the stator also boasts a high insulation grade, ensuring the motor's reliability and durability.

Insulation and Heat Resistance

Under normal circumstances, BG Motor uses 155° insulated wire for winding the stators. However, for applications that require higher heat resistance, customers can consult with BG Motor's engineers for customization. It is important to note that while higher heat resistance ratings may come with increased costs, the difference is not significant, and the choice often depends on the specific application's needs.

In conclusion, BG Motor's shaded pole motor stator assembly line production is a testament to the company's commitment to innovation, quality, and customer satisfaction. By leveraging the effective combination of automated processes and skilled workers, BG Motor ensures that each motor stator produced meets the highest standards of performance, safety, and reliability.